Kettle & Fire Opens New KettleWorks Facility in Pennsylvania

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Interior of KettleWorks manufacturing facility with production equipment.

News Summary

Kettle & Fire, a leader in bone broth products, has opened its first self-manufacturing facility named KettleWorks in Lancaster, Pennsylvania. This 167,000 square foot facility aims to enhance operational capabilities and meet the growing demand for healthy food options. The launch, supported by a $4 million loan and a $40,000 grant, marks a significant milestone for the company, allowing for stringent quality control and improved service levels.

LANCASTER, PENNSYLVANIA – Kettle & Fire, a Texas-based company specializing in bone broth products, opened its first self-manufacturing facility, named KettleWorks, in Lancaster, Pennsylvania. This new facility, covering an area of 167,000 square feet, is strategically positioned in a region known for its robust manufacturing environment and is designed to enhance the company’s operational capabilities and meet the increasing demand for healthier food options.

The establishment of KettleWorks is significant for Kettle & Fire as it allows the company to control the quality of ingredients, maintain stringent production standards, and implement rigorous quality checks throughout the manufacturing process. This move reflects the company’s commitment to delivering high-quality products and improving service levels to its customers and business partners.

Company CEO Brian Hack indicated that the launch of the new facility marks an important milestone in the firm’s growth trajectory. The production location will enhance customer service and strengthen partnerships by ensuring that the products meet quality expectations consistently.

Pennsylvania Governor Josh Shapiro attended the ribbon-cutting ceremony on May 14, expressing support for the facility and commending the state’s conducive business environment that welcomes investments and job creation. Kettle & Fire has also benefitted from state support; they received a funding package that includes a $4 million loan from the Pennsylvania Industrial Development Authority (PIDA) and a $40,000 WEDnetPA grant to support worker training initiatives.

The bone broth market in the United States has shown substantial growth, with estimates projecting its value to exceed $300 million by 2024. Analysts anticipate that the market will double in the coming years, fueled by increasing consumer interest in health-oriented products and lifestyle options.

Kettle & Fire, founded in 2014, is recognized for its range of shelf-stable bone broths, cooking broths, and soups. Products are currently available in over 22,000 retail locations across the country and through online platforms. To assist with this latest expansion, Kettle & Fire recently secured a $43 million secondary buyout, led by strategic partner Colter Ventures, which was aimed at executing the manufacturing plans laid out in the company’s growth strategy.

The KettleWorks facility is engineered to boost operational efficiency and facilitate higher service levels while ensuring that the integrity of Kettle & Fire’s brand remains intact. Co-founder Justin Mares noted that owning and operating the production plant will significantly enhance brand growth and uphold product quality standards. The manufacturing process employed at KettleWorks involves the careful slow simmering of high-quality bones, with a commitment to excluding artificial additives, which helps in preserving the nutrient density of their offerings.

The opening of KettleWorks signals a robust step for Kettle & Fire, marking the company’s dedication to maintaining high-quality standards while responding to the evolving preferences of modern consumers. As the landscape for health-conscious food choices continues to expand, Kettle & Fire appears poised to strengthen its position within this lucrative market through innovative production techniques and enhanced product offerings.

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